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PARRY NEWS - Issue 37


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Editorial : Energy from waste : Profile cutting facility : Peters safe and well : Jig block building system :
Top of the class : Market recovery : Turkish University : Mango drop test : Prospects for power : Running shoe waste


TURNING SWORDSMEN INTO PLOUGHMEN
By John Parry


Have gun, will eat.
Ex-combatants, to quote the Economist magazine, are young men who ‘have gun, will eat‘. As conflicts end, one of the first matters to be looked into is creating gainful employment for ex-combatants – and because of past associations, preferably not employment which has anything to do with policing and security. It is not a matter of simple retraining. Uniformed officials who previously served a brutal regime are well known to the ordinary people who will not be content to see them re-emerge to administer law and order for the new regime – no matter how benign in character.

A repeating theme in my working life, dating back to the 1960s employing ex-rebels to build bridges after the Brunei Rebellion, leading on to post conflict rehabilitation work in Uganda, Sri Lanka and Sierra Leone, I observe a closer connection between crime and economics than do the people who only solve matters by building bigger prisons. There is too much emphasis on social programmes and the penal system. Bad behaviour and thwarted aspirations are closely linked. There is little point in expecting orderliness in a classroom filled with teenage boys who see very little prospect of earning a livelihood once they leave school. Economists may shake their heads to hear this, but in a society of mixed abilities, to my mind it makes no sense exporting to Asia all the physical jobs which don’t require GCSEs, and leaving a whole sector of our population feeling that what they have to offer is of no value. More opportunities for human power, please.

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ENERGY FROM WASTE

Scheme for agro-industries begins practical trials

The growing problem of finding landfill sites has brought about the commissioning of a fascinating study into ways of converting materials which are difficult to get rid of into a useful resource. Parry Associates have been asked by a large agro-industrial firm in North West England to investigate practical means of converting a liquid by-product of dairy milk, which is now being discarded, into a plasticiser-cum-fuel source in semi-vitreous ceramic processing.

In the course of the study the Parry team have been able to reactivate the long standing technical relationship with Baggeridge Brick Company which will conduct pilot scale processing at its research plant near Tamworth, Staffs.

Combined heat and power concept under development.

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PARRY WORKSHOPS ABSORB PROFILE CUTTING FACILITY

The decision by DMG Profiles, one of JPA’s longest standing suppliers, to cease operations in October due to the health problems of its proprietor has had a happier ending than had at the time been presaged. Whilst Mr Derek Groves must take well earned retirement his son Michael, pictured below, a skilled metal worker, can continue after an agreement was reached for the machinery to be transferred to Parry workshops and the activity to resume as a complementary function to our company’s metal fabrication business.

Michael has already assisted in the production of a complex equipment consignment for Somaliland and in the manufacture of a special press to make test bricks incorporating waste in products from cheese manufacture. Some of DMG’s former customers have transferred their business to JPA which will help to fund the additional activity.

Profile cutting in progress at Cradley Heath

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PETERS SAFE AND WELL

In the last issue of Parry News we mentioned how our African associate technician James Peters had returned to Liberia just when the rebel overthrow of the Charles Taylor’s government was imminent and chaos reigned in the capital Monrovia.

JPA friend and associate, Robin Parker, has now arrived in Monrovia and has informed us that not only is James safe and well but he has restarted Petico, his roofing business, to assist the reconstruction work of the country. Before the war Petico employed 50 people. It is now down to 6 but ready for expansion as new opportunities arise.

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JIG BLOCK BUILDING SYSTEM FOR MIDDLE INCOME HOUSING IN SOMALILAND

Parry Associates’ newly-developed steel frame building method – the Jig Block System – has caught the eye of a UK domiciled, Somali-run business in Birmingham, the Astonbrook Housing Association. The directors, who have relatives in business in Hargeysa and Berbera, are embarking on a development project constructing high quality, middle income housing for sale and rent. However, the need for speed and the shortage of tradesmen’s skills in the areas concerned suggest that it would be ideal to adopt steel frame construction methods. Accordingly, JPA were instructed to supply two complete bolt-together frameworks. One frame will provide the skeleton for a 10m x 5m workshop and the second for a 5½m diameter hexagonal office.

The remaining elements of the buildings will be made on site using moulds and machines supplied by Parry Associates. These will include semi sheets, Roman tiles and a variety of interlocking ‘jigblocks’ which fit between the stanchions of the steel frames. The consignment was loaded on 25 November into a P.O. Container ready for shipment on the next sailing.

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TOP OF THE CLASS!

 

Expansion continues of schools building activity using Parry technologies in Africa

News in from west, central and southern Africa confirms the successful introduction of vibrated concrete technology to localise the production of materials used in the education sector. In the West African state of The Gambia, the Swedish ngo Future in our Hands are forging ahead with countrywide construction of school classrooms using Parry Super Roman tiles for the roofs and are past the 100 mark of classrooms completed. In Mozambique we learn that, though floods are temporarily forgotten with drought now more on people’s mind, construction of High Schools (two storey buildings of which the upper floor can be used for emergency refuge) has continued and new schools are going into service.


High School near Chokwe, Mozambique; The ground floor provides an airy classroom for local pupils.

High school building team with new project nearing completion

Potentially the largest area of activity is in Malawi in central southern Africa. Here production of Parry semi sheets has commenced in regional centres throughout the country following supply of equipment and training earlier in 2003. News just in is that an Indent has arrived from Lilongwe to a British procurement agency authorising purchase of up to ten further production plants which will result in the tripling of semi sheet manufacturing capacity in the country.

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MARKET RECOVERY IN SMALL PLANT CONSIGNMENTS CONTINUES INTO AUTUMN

JPA’s market for intermediate technology building materials equipment virtually disappeared over the period of the Iraq War and immediate aftermath, indicating general nervousness about the future and the unwillingness of technical staff to travel.

From September onward there have been signs of a modest revival with a scattering of new orders from Angola – hand powered machine and moulds, Sri Lanka – semi sheet machinery, Malawi, the same and in Ghana, a private individual, Mr Konadu buying a multi-product plant with equipment to produce concrete floor, wall and roofing tiles.

The small Malawi order which was purchased with the help of the Burden Foundation provides semi sheet equipment to be used in addition to a successful small roofing tile plant operated by the Hand in Hand organisation, an ngo based in Blantyre.

A spate of new enquiries in recent days reflect the better prospects for peace in Liberia, two enquiries indicating further expansion of Parry activity in Sierra Leone two enquiries from the Sudan and, of considerable interest, a prospective order which we understand is to go to the World Food Programme in Afghanistan.

And Parry Associates have received its first serious enquiry from Iraq, where there is plenty of need for “swordsmen” to take up ploughing and other peaceful activities.

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TURKISH UNIVERSITY GROUP PLAN TECHNOLOGY CENTRE DEMONSTRATING PARRY SYSTEMS

Representatives of the Faculty of Architecture at the Middle East Technical University in Ankara visited Cradley Heath in October to begin to implement a long-standing plan. This is to apply the JPA approach for production of building materials at an Eco-Center established in the mountain village of Kerkenes in Central Turkey.

The leader of the METU deputation Francoise Summers, originally from Mauritius, had attended a practical training course at Parry Workshops in the 1980’s when she saw some of the now well-establ ished technologies, prior to commercialisation. In contrast to the relative wealth of urbanised Turkey, the mountain people have to live much simpler lives, burning firewood and living in traditionally constructed houses. These, though crude in appearance, are actually suited to a dry, semi-tropical climate where the thick walls even out the temperature which is high in daytime, cold at night.

The Eco-center’s plan is to modernise the traditional method of construction by using machine-pressed mud blocks which are very consistent in size and dimension, and large format micro concrete roofing materials which require far less supporting timber in the roof structure than the traditional clay tiles presently used. It is also planned to introduce rain water storage using the Parry curved interlocking block method of construction. Work on the project will be done by Kerkenes villagers assisted by students from the university.

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MANGO DROP TEST


Test roof in Mzuzu, Malawi

As a follow-up to the expansion of semi sheet manufacture in Malawi a component of the national education programme’s school building project, one of the producers, in Mzuzu in the north, has been in touch with Parry Associates regarding the risk of semi sheet roofs being damaged by large mangoes falling from overhanging trees. A test procedure has been devised involving the actual dropping of mangoes from various heights on to a test roof built at ground level. Although a single impact by a 200g mango dropped from a height of 5m does not cause damage, as with coconut trees, the most sensible advice appears to be ‘don’t build your roofs underneath them’. Full results are available from ecoarch@sdnp.org.mw (Centre for Appropriate Technology, Malawi).

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PROSPECTS FOR POWER FROM AGRICULTURAL WASTE

ToParry Associates’ new contract to devise means of disposing of agricultural by-products has led to a new line of enquiry. The recent large failures in electric power supply – on the east coast of America, in London and northern Italy may be a wake up call. We cannot always take continuous power supply for granted. Wind energy generators are growing like daffodils around the British coast – surely a good thing providing that all of the energy “sunk” in foundations, towers and turbines is made up reasonably quickly by power produced from the “free” source of wind.

A 25 megawatt power station at Tyseley sufficient to power 25,000 homes seems unglamorous by comparison. The fact that it cleanly and quietly converts 73% of domestic rubbish of Birmingham into electric power is actually an achievement of great magnitude worth emulating. Elsewhere in Britain 81% of domestic rubbish goes to landfill.

A big unresolved issue is agricultural waste, which comes both from agro industries such as cheese but also from animal droppings which exceed the volume consumed as natural fertilizer. Keeping up the policy of turning bad things into good things, Parry Associates have begun looking into generating electric power from waste incineration. If, as seems possible, this can be achieved cleanly, it will reduce road haulage and requirement for landfill while generating electricity and low grade heat for buildings and greenhouses.

This work has now begun.

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RUNNING SHOE WASTE MAKES BUILDING WITH BLOCKS FASTER?

The Vietnam office of International Finance Corporation (World Bank) was in touch with Parry Associates in August following publication of early information on the use of plastic waste as a substitute for natural aggregate in concrete in Parry News Issue No. 36. Subsequently nine different samples of waste material produced by large shoe factories in Ho Chi Minh City were sent to the UK for some preliminary trials. Seven out of ten samples have given promising results and discussions are in hand regarding larger scale trials in what could be a valuable environmental development, reducing the need for landfill for disposal of the waste and saving scarce natural aggregate.

As a light weight aggregate, it will speed up the handling and transport of the products.

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